Welding and Inspection Engineering

Inspection Qualification & Certification Level I (RT)

MMM23

Inspection Qualification & Certification Level I (RT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– NDT Training and Certification – Introduction to Radiographic Testing – Energy, Intensity and Absorption – Generation of X-Rays – Gamma Ray Sources – Subject and Film Contrast – Radiographic Films – Permissible Radiation Dose – Radiation Effects and Detection – Specialized Radiographic Equipment – Exposure and Equivalence Charts – Radiographic Techniques – Specialized Radiographic Techniques – Materials Discontinuities – Welding Discontinuities – Specific Code, Interpretation

Who Should Attend

• Engineers, Technicians who are Responsible for Inspection Fabrication and Quality Control in Petroleum Sector. • Works in Plants or Fields to Achieve All Performing Tests are Satisfied.

Duration

Inspection Qualification & Certification Level I (UT)

MMM24

Inspection Qualification & Certification Level I (UT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– NDT Training and Certification – Introduction to Ultrasonic Testing – Ultrasonic Principles – Equipment – Basic Ultrasonic Testing Methods – Wave Propagation – Couplants, Material Characteristics – Displaying Ultrasonic Indications – Transducer Operation and Theory – Standard Reference Blocks – Immersion Test – Contact Test – Non Relevant Indications – Materials Discontinuities – Welding Discontinuities – Practical / Application of Contact Testing

Who Should Attend

• Engineers, Technicians who are Responsible for Inspection, Fabrication and Quality Control in Petroleum Sector. • Who intended of Welding.

Duration

Inspection Qualification & Certification Level I (MT)

MMM25

Inspection Qualification & Certification Level I (MT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– NDT Training and Certification – Magnetic Particle Test Principles – Circular Magnetization – Longitudinal Magnetization – Hysteresis Loop – Residual Magnetism – Demagnetization – Equipment – Magnetic Particle Mediums – Safety Precautions – Settling Test – Magnetic Particle Applications – Surface Preparation – Materials Discontinuities – Welding Discontinuities – Practical / Application of Test

Who Should Attend

• Engineers, Technicians who are Responsible for Inspection, Fabrication and Quality Control in Petroleum Sector. • Who intended of Welding.

Duration

Inspection Qualification & Certification Level I (PT)

MMM26

Inspection Qualification & Certification Level I (PT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– NDT Training and Certification – Liquid Penetrant Test Principles – Type of dye – Type of Removable – Equipment – Safety Precautions – Surface Preparation – Penetrant Application – Dwell Time – No Relevant Indications – True Indications – Post Cleaning – Quality Control of Penetrant Test Materials – Materials Discontinuities – Welding Discontinuities – Practical / Application of Test

Who Should Attend

• Engineers, Technicians who are Responsible for Inspection, Fabrication and Quality Control in Petroleum Sector. • Who intended of Welding.

Duration

Inspection Qualification & Certification Level II (RT)

MMM27

Inspection Qualification & Certification Level II (RT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– Basic physics of radiography – Shielding and facility design – Biological effects of radiation – Personnel safety and radiation protection – Radiation detectors and personnel monitoring – Radiation attenuation – Radioisotope sources – X-ray generators – The film radiographic process – Exposure calculations – X-ray exposure charts – Radioisotope exposure charts – Film interpretation – Evaluation according to code – ASME V article 2

Who Should Attend

Engineers, Technicians who are Responsible for Inspection Fabrication and Quality Control in Petroleum Sector.

Duration

Inspection Qualification & Certification Level II (UT)

MMM28

Inspection Qualification & Certification Level II (UT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– UT Principle – Modes of UT Waves – Couplant and ultrasonic waves energy – UT instrument – Normal probe calibration – Angel probe calibration – Sensitivity – Displaying UT indication – Transducer construction – Transducer types – Standard reference block – Immersion test – Acoustic Lens – Discontinuity types – Non relevant ultrasonic indications – Lamination test – Interpretation of UT indications – Evaluation according to code – ASME V article 4

Who Should Attend

Engineers, Technicians who are Responsible for Inspection Fabrication and Quality Control in Petroleum Sector.

Duration

Inspection Qualification & Certification Level II (MT)

MMM29

Inspection Qualification & Certification Level II (MT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– Introduction and testing philosophy. – Principles of magnetic particle testing – Magnetic fields – Current requirements – Demagnetization – Magnetic particle test equipment – Magnetic particle test applications – Classification of magnetization methods, – Surface preparation – Magnetic particle indications – Interpretation of MT indications – Evaluation according to code – ASME V article 7

Who Should Attend

Engineers, Technicians who are Responsible for Inspection Fabrication and Quality Control in Petroleum Sector.

Duration

Inspection Qualification & Certification Level II (PT)

MMM30

Inspection Qualification & Certification Level II (PT)

Course objective

Qualification of Personnel in Radiographic Test Method –RT According to American Society of Non Destructive Testing “ASNT”.

Course Content

– Introduction to NDT – Introduction to liquid penetrant testing – Advantages of liquid penetrant testing – Disadvantages of liquid penetrant testing – Basic theory and principles – Classification of liquid penetrant – Method a-fluorescent penetrants – Method b-visible penetrants – Process selection – Surface preparation – Penetrant testing materials – Penetrant system sensitivity system – Penetrant removal and emulsification – Post emulsified penetrants – Types of developers – Interpretation of PT indications – Evaluation of PT indications – ASME V article 6

Who Should Attend

Engineers, Technicians who are Responsible for Inspection Fabrication and Quality Control in Petroleum Sector.

Duration

Welding Engineering

MMM31

Welding Engineering

Course objective

The Certified Welding (CW) Engineer will be capable of directing those operations associated with weldments and other types of joints that are completed in accordance with the appropriate contract documents, codes, and other standards to produce a satisfactory product. The welding engineer¹s activities begins before production or construction welding and continues through the production process then ending when the production process is complete.

Course Content

– Metal joining and cutting processes – Standard welding terms and definitions – Weld joint geometry and welding symbols – Residual stresses and distortion – Welding metallurgy – Metal properties and destructive testing – Nondestructive evaluation methods and symbols – Welding safety – Weld and base metal discontinuities

Who Should Attend

All personnel responsible for making decisions ,exercising judgment applicable to welding operations in power generation , petrochemical oil and gas fertilizer, ship building and maintenance. Structural fabrication, offshore and onshore structural fabrication.

Duration

Certified Welding Inspector (CWI) Preparatory Course

MMM33

Certified Welding Inspector (CWI) Preparatory Course

Course objective

The Certified Welding (CW) Engineer will be capable of directing those operations associated with weldments and other types of joints that are completed in accordance with the appropriate contract documents, codes, and other standards to produce a satisfactory product. The welding engineer¹s activities begins before production or construction welding and continues through the production process then ending when the production process is complete.

Course Content

– Metal joining and cutting processes – Standard welding terms and definitions – Weld joint geometry and welding symbols – Residual stresses and distortion – Welding metallurgy – Metal properties and destructive testing – Nondestructive evaluation methods and symbols – Welding safety – Weld and base metal discontinuities

Who Should Attend

All personnel responsible for making decisions ,exercising judgment applicable to welding operations in power generation , petrochemical oil and gas fertilizer, ship building and maintenance. Structural fabrication, offshore and onshore structural fabrication.

Duration

Inspection Qualification & Certification Level II (VT)

MMM34

Inspection Qualification & Certification Level II (VT)

Course objective

• To enhance the knowledge and skills of the participants in welding activities. • Make engineers able to understand welding defects and the way to remedy. • Make engineers able to understand how to qualify and certify joint, welder and operator. • Make engineers understand the different codes needed in welding activities.

Course Content

1. Welding Inspection and Certification 2. Safe Practices for Welding Inspectors 3. Metal Joining and Cutting Processes 4. Weld Joint Geometry and Welding Symbols 5. Documents Governing Welding Inspection and Qualification 6. Metal Properties and Destructive Testing 7. Metric Practice for Welding Inspection 8. Welding Metallurgy for the Welding Inspector 9. Weld and Base Metal Discontinuities 10. Visual Inspection and Other NDE Methods and Symbols 12. Code requirements API 1104 or ASME IX. 13. Practical applications & reports. 14. Practical Exam.

Who Should Attend

Engineers with previous experience in welding activities.

Duration

Welding Metallurgy

MMM35

Welding Metallurgy

Course objective

Make the engineers able to understand: • The internal structure of different materials. • The effect of welding heat in materials structure. • How to control the effect of welding heat in HAZ. • The effect of alloying elements in the internal structure of the materials.

Course Content

1. Principle of metallurgy 2. Structure of metals 3. Basic concept of solidification (Modes of solidification) 4. Mechanical properties of metals 5. Macro & microscopic examinations 6. Iron carbon diagram 7. Effect of alloying element 8. Fusion welding processes 9. Heat flow during welding 10. Temperature changes in welding (Rate of heating, Max. temp. & Rate of cooling) 11. Heat treatment of welded joint 12. Welding defects related to welding metallurgy 13. Applications of welding metallographic

Who Should Attend

Engineers & Different experiences with English language proficiency.

Duration

Material Selection

MMM36

Material Selection

Course objective

Introduce good knowledge about: • Materials type and their chemical composition • The properties of each type of material and how to evaluate • Heat treatment of several materials and how to obtain certain properties to certain function.

Course Content

1. Classification of materials (Metallic & Non-metallic). 2. Structure of metals. 3. Ferrous & Non-ferrous materials. 4. Mechanical properties of materials. 5. Materials defects. 6. Carbon steels. 7. High strength steels. 8. Alloy steels. 9. Non-metallic materials (Polymers, Ceramics Composites). 10. Case Studies (Codes & Applications).

Who Should Attend

Engineers & Different experiences with English language proficiency.

Duration

Electrodes Selection

MMM37

Electrodes Selection

Course objective

Make engineers and technicians able to understand: • The welding process variables. • Advantages and disadvantages of each welding process in different applications. • How to choose suitable electrodes to different materials.

Course Content

1. Introduction to welding consumables 2. Classification of welding process 3. Welding processes parameters (Current & Polarity) 4. Welding positions 5. Mechanical properties of metals 6. Effect of alloying elements 7. Different types of Welding Filler metals (Electrodes & Wires) 8. Types of filler metal with the Welding processes (SMAW – MIG / MAG- TIG & SAW) 9. Classification of welding electrodes & Wires according to (AWS, DIN, ISO, BS) 10. Manufacturing of welding electrodes 11. Applications & case studies

Who Should Attend

Engineers & Different experiences with English language proficiency.

Duration

Codes and Standards

MMM38

Codes and Standards

Course objective

This course introduces examples in different codes API1104, AWS and ASME in welder and WPS qualification. It makes the engineers: • Familiar with several codes and the scope of each one • Able to show the difference between code, standard and specs and when we use each one.

Course Content

• Complete explanation for the following codes & standards: o API 1104. o AWS D1.1. o ASME IX. • Their application in welding, qualification and certification

Who Should Attend

Engineers & Different experiences with English language proficiency.

Duration

AWSD1.1 Code

MMM39

AWSD1.1 Code

Course objective

This course makes engineers able to understand: • The scope of AWS D1.1 code and how to use • The difference between codes, standards and specifications • Acceptance criteria of steel structures in several forms

Course Content

• AWS D1.1 scope and limitations • Steel structure materials and its properties • Pre-qualified WPS • Roles of steel structure fabrications • Steel structures inspections and its procedures • Repair procedures of steel structures defects • AWD D1.1 annexes

Who Should Attend

Engineers with different experiences in welding activities and different codes which used to covering these activities.

Duration

ASME VIII

MMM40

ASME VIII

Course objective

This course makes engineers able to understand: • The scope of ASME VIII code and how to use • General requirements and rules of construction of pressure vessels • Rules of inspection of pressure vessels

Course Content

• Scope of ASME VIII and limitations • 2-materials used in pressure vessels constructions and its properties • 3-supsectoin A contents: -Pressure vessels fabrication -Pressure vessels inspection and testing -Pressure vessels marking and reporting -Pressure relief device • 4-over view about subsection B and C

Who Should Attend

Engineers with different experiences in pressure vessels industries and codes covering it.

Duration

ASME B31.1

MMM41

ASME B31.1

Course objective

This course makes engineers able to: • Choose the suitable codes used in power piping. • Understand the design and materials needed in power piping system. • Understand the inspection procedure and acceptance criteria in power piping.

Course Content

• Scope and Definitions • Design (condition and criteria) • Pressure design of piping • Materials • Fabrication assembly and erection • Inspections, examination and testing

Who Should Attend

Engineers & Different experiences with English language proficiency.

Duration

ASME B31.3

MMM42

ASME B31.3

Course objective

This course makes engineers able to: • Choose the suitable codes used in process piping. • Understand the design and materials needed in process piping system. • Understand the inspection procedure and acceptance criteria in process piping.

Course Content

• Definitions • Qualifications of the Designer • Design Pressure • Design Temperature • Thermal Expansion and Contraction • Weld Joint Quality Factor, Ej • Pressure Design of Components • Fluid Service Requirements For Piping Components • Materials • Fabrication, Assembly, and Erection • Inspection, Examination, and Testing

Who Should Attend

Engineers & Different experiences with English language proficiency.

Duration

ASME IX

MMM43

ASME IX

Course objective

This course makes engineers able to:- 1- Understanding WPS & PQR and how to evaluate its essential and non essential variables 2- Understand the rules governing qualify WPS and welder qualification procedures 3-Prepare WQT and WPS to different cases

Course Content

• Essential and non essential variables for Different welding methods • Welder qualifications test (WQT) • Preparation Procedure Qualifications Recommend (PQR) • Preparations of Welding procedure Specifications (WPS)

Who Should Attend

Engineers & Different experiences with English language proficiency.

Duration

ASME II

MMM44

ASME II

Course objective

This course makes engineers able to understand: • The scope of ASME II code and how to use • The general requirements of material needed in boilers and pressure vessels constructions

Course Content

• Scope of ASME II • Over view on:- – Part A ferrous materials specifications – Part B non ferrous materials specifications – Part C specification for welding rods, electrodes and filler metals – Part D properties (customary –metric) • Ferrous materials needed in boiler and pressure vessels constructions and its properties • How to use materials tables based on requirements of another ASME sections.

Who Should Attend

Engineers with different experiences in pressure vessels materials and codes covering it.

Duration

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